Suspension refresh for the 944

I haven't been doing any motorsports events in the 944 because it developed a bit of a clunk when stopping at slow speed and the alignment wasn't what I wanted. I decided to get a fresh set of Konis and I'm glad I did since it turned out the old Koni front inserts started to have play in it. We reused the ground control coilovers that were already there and obviously the Racer's Edge camber plate that was also installed earlier this year. 

New front Konis installed

Rear Konis installed

I was also not happy with the uneven ride height so I had SJF reindex the torsion bars in the rear which unfortunately is easiest to do by dropping the entire rear and also had the front lowered a little bit. 

Reindexing rear torsion bars

The result was much more even ride height

LF - 25 1/2

RF - 25 1/2

LR - 25 5/8

RR - 25 1/2

The alignment was then properly done with the front camber maxed out. The rear is set 1 degree less, 0 toe and dialed in a little toe out in front to get better turn in.

We also noticed an oil leak from the plugs in the valve cover so new seals were installed. We also replaced the completely destroyed exhaust gasket. We then discovered the source of the clunk. The bracket that sits above the exhaust in the transmission tunnel wasn't fully tight. As soon as that was tightened, the clunk disappeared. 

Maintenance Update:

Mileage: 98,728

- New valve cover gasket and plug set

- New exhaust donut

- New Koni yellow all around

- New bolts and hardware for struts