Sunday, April 24, 2016

Validating Bumblestook's Pace

We had another perfect weather autocross day today with the NNJR SCCA. It's the 2nd points event of the season for the club and the 2nd time the entrees were maxed out at 175 drivers with 44 drivers in the Pro index class. We were planning on running the tires we ran at Nationals at the DC ProSolo in a few weeks but with BSP having enough drivers to make a class, we have an opportunity to win some tires from Hoosier so I picked up a set of fresh A7s to maximize our chances. Unfortunately, A7s aren't fast when fresh so we took the opportunity with the great weather to scrub them in now.

Ready to scrub in fresh tires - NNJR SCCA - 4-24-2016
Photo by: Andrew Vassallo
First runs were definitely a bit sketchy and slippery on the new tires but after about 2 runs each, they started to come to life and times dropped. Hez and I were trading fast times but as usual Hez zoned in and really picked up the pace. I know this was just a local event which for most of us means practice but with Wilmington ProSolo and DC ProSolo happening next month, the event was packed with top caliber drivers including several national champions. It would be the perfect opportunity to gauge our driving and Bumblestook's speed. 

NNJR SCCA - 4-24-2016
Photo by: Andrew Vassallo
We got 6 runs each in total and it was a heated battle. No one was sandbagging and everyone was driving to their full potential. In the end, Hez was able to bring Bumblestook all the way to 2nd in PAX and RAW overall beaten only in PAX by Mark Daddio in his AS Corvette and RAW timed marginally by Bob Davis in his CSP miata. While I was able to find more time, I was still the usual one second off Hez's time so I ended up 9th RAW and 13th in PAX. It's not a horrible finish but I definitely need to continue working on closing that gap. 

Top PAX results

Top RAW time results
Watching the video of our fastest clean runs, it's clear that additional time could've been extracted in Bumblestook with a perfect line which is a bit mindblowing considering the pace she already has. We weren't even running ethanol yet. This is very encouraging and hopefully Bumblestook will be at the top step of the podium in the upcoming big events. 

NNJR SCCA - Meadowlands, NJ - 4/24/2016

Thursday, April 21, 2016

Building a BSP S2000 on a Budget

Introduction

Many people shy away from a Street Prepared class build because they are "expensive" and "unreliable" and while it's true that you can toss a pretty penny into a BSP build, it doesn't really have to be this way. I've certainly spent more than I care to sum up and disclose in Bumblestook but knowing what I know now and comparing it to the similarities in my STR class build of Lupa (my other S2000), I thought I'd take a crack at putting together a list of things you'd need to do to make a fairly competitive budget BSP S2000. I'd say this kind of build is probably 90% of the way to a full BSP build and is a good way to have lots of the BSP fun at just a small cost above a fully prepped STR build.

Bumblestook - Fully Prepped SCCA B-Street Prepared S2000

Chassis Selection

You have two ways to go here. You can either go with an AP1 (2000-2003) or AP2V1 (2004-2005) S2000. As I go on you'll see why I'm proposing going this route but mostly this is to keep costs down. In stock trim, the AP1 comes with a 2.0L engine (F20C) that revs to 9000rpms and has taller gearing, whereas the AP2 comes with a 2.2L engine (F22C) that revs to 8200rpm. The AP1 is regarded as being much more twitchy due to a rear suspension geometry that creates dynamic toe out under compression. This is generally considered a negative characteristic but Bumblestook is an AP1 (2002) and I've tuned my setup to take advantage of this weakness so personally I think either chassis will do fine provided you set up for it.

The AP1 also has the advantage of having the faster steering rack similar in ratio to what you find the S2000 CR. Both the AP1 and AP2V1 have fully mechanical throttle bodies and the drive trains are interchangeable between the two generations making it suitable for taking advantage of the Street Prepared update/backdate rules. AP2s also have a bit of reinforcement in the front upper control arms adding to their reliability. If you want to keep costs really down, try to find one with a salvage title that wasn't actually in an accident. Many S2000s get their soft tops cut open when thieves steal their seats and many car insurance companies total S2000s as a result of this relatively "minor" damage. The other reason you might want a salvage titled car aside from being cheaper is because you're going to be cutting and pulling fenders to fit some fat wheels/tires anyway.

Prices:

$8000-$15000 (depending on chassis and condition)

Engine/Transmission Swap

This is where it gets interesting. No matter what chassis you choose, you want an AP2 engine (F22C) and an AP1 transmission. This is because the greater displacement of the F22C produces better midrange torque than the F20C but doesn't rev as high so the taller gearing of an AP1 transmission helps increase the top speed at 2nd gear. After a tune and bumping the rev limiter up to the 8600-8800 range, you'll be able to achieve a top speed of around 66-68 mph in 2nd gear which is very useful for some of the higher speed national level courses.

F22C in AP1 chassis (minus the intake manifold)
If you bought an AP1, you'd have to source an F22C and swap it in, if you bought an AP2, you'd have to source an AP1 transmission and swap that in. The two engines and transmissions are fully bolt on replacements, even the wiring is the same. No special adapters are needed. It's easier to swap a transmission than a motor so there are advantages to starting with an AP2 but you're going to want to swap in an AP1 steering rack if you do start off with an AP2 so figure out which way you prefer to go.

I'd also personally recommend getting upgraded motor and transmission mounts that use 75A polyurethane bushings. I use the Innovative 75a mount kit on Bumblestook. Also, depending on your budget, if you're already going to swap the transmission or engine, now would be a good time to change the clutch if it's due for replacement. If you replace the clutch, I highly recommend an AP1 flywheel, OEM clutch with ACT HD pressure plate. It provides a very reliable setup with great pedal feel that can handle quite a bit more power and if you started off with an AP2, a significantly lighter flywheel (14lbs vs 22lbs).

Prices:

Used AP1 transmission (If starting with AP2) - $350-600
Used F22C (If starting with AP1) - $2500
Used AP1 steering rack (If starting with AP2) - $200
Innovative 75A motor/transmission mounts - $350
Clutch, flywheel and pressure plate (Optional if due for replacement anyway) - Around $800-$1000

Differential

The stock Torsen differential is great but personally I find that a 1.5 way clutch type LSD works a bit more predictably and is better for a Street Prepared application. As a bare minimum you could just put in a 1.5 way LSD (I use the ATS Spec III, others use OSGiken, your choice really) into the existing diff housing on the car. The differential is where most S2000s have had failures so instead, I'd recommend getting a used diff housing and putting the 1.5 way LSD in that and swapping the entire pumpkin so you have a spare. One important consideration here is that the flange going to the diff and the flange on the output shaft of the transmission (well driveshaft really) is different on an AP1 and AP2.

AP1 Transmisson to AP2 differential using 8mm AP1 bolts
AP1s have smaller holes and use 8mm bolts where as AP2s use 10mm bolts that go into proportionally larger holes. Street Prepared does not allow you to change flanges on either the transmission or the differential side using the update/backdate rule. This is fine, just use the 8mm AP1 bolts (I suggest fresh ones since they strip easily), use locktite and torque to AP2 spec. It'll hold up just fine.

Prices:
1.5 way LSD - $1800
1.5 way LSD with used diff housing and seals (recommended) - $2500

Power Mods

A full BSP S2000 build will use some kind of larger intake manifold and throttle body to get maximum power but the F22C is already so well tuned from the factory that this extra cost really only nets you about an additional 10 hp and 10 ft-lb of torque across the entire power band (assuming 93 octane pump gas here). This is nice to have but I think it's not an absolute must so the standard STR class power mods are all you need here. Add a K&N FIPK instake for better breathing. Get a header both to save weight and to make power. The cheapest good option here is the PLM header which is really a clone of the J's racing manifold.

PLM header (top), stock (below)
Get an OEM exhaust donut gasket if it doesn't come with one so you don't get exhaust leaks. Add a 70mm test pipe and a 70mm single side exhaust for both power and weight savings. Get an AEM EMS Series 2 or Haltech Pro Plugin standalone ECU then get a tune. I suggest talking with your tuner to get their recommendations/preferences here. I recommend Evans Tuning if you're in the North East and are tuning on either the AEM or Haltech standalone units.

Prices: 

K&N FIPK - $300
PLM Header - $350
70mm Test Pipe - $70
70mm Single Side exhaust - $800
AEM or Haltech ECU - $1300-$1400
Tune - $600

Suspension

Similar to a STR build, I'd recommend getting some kind of dual adjustable reputable shocks from Moton, MCS, Penske or JRZ and pair it with some fairly stiff springs. I run 1000lb front and 900lb rear springs on Bumblestook. Depending on your car setup, you may want to opt for a different spring combination. Add front and rear sway bars. I highly recommend the Karcepts front and rear sway bars. You'll want to add something to add more front camber. Similar to many STR setups, you can run a Hardrace offset camber joint (don't get the roll center adjusting ones, just the offset one).

Hardrace offset camber ball joint (blue)
If you bought an older S2000, make sure you can actually move the caster bolt on the lower control arm. These are often found seized up on many ill maintained S2000s and you'll have to cut it off and replace the caster bushing (a.k.a the front compliance bushing). There is no OEM replacement bushing alone, you have to buy the entire lower control arm (easier but more expensive way) or you can just get replacement harder rubber ones made by Mugen from Kingmotorsports.

Prices:

Shocks and springs - $2500-$3000
Karcepts front and rear sway bars - $1000
Hardrace Camber Joint - $300
Mugen hard rubber front compliance bushings - $100

Wheels/Tires

Wheels and tires are unlimited in Street Prepared. Tire choice is easy, Hoosier A7, no question. For the rear you'll want to run a 315/30/18 and for the front, you'll want either a 285/30/18, 295/30/18 or 315/30/18. Obviously wheel size will vary depending on what tire you end up choosing. I run 18x11 front and 18x12 rear. The reality is that there aren't really any out of box wheel options out there for such a wide wheel on a S2000 since we run such high offsets so you're going to have to go custom. I use CCW, others have had good success with Forgeline (not to be confused with Forgestar!).

Fatty wheels/tires
To fit these massive wheels and tires you will have to pull (I mean aggressively pull) your front fenders and cut your rear fenders and add some overfenders so it looks clean. This is the part that makes most people hesitate about moving to BSP because you can't really go back. This is why I recommended trying to find a salvage title vehicle already to save some cash since you're already going to hack up the rear quarter panel. While it's true that you can't really reverse this process, there are MANY S2000 owners that love the wider rear look so I really don't think it necessarily takes off that much value from the car. If you really care about holding some value then have the rear quarter panel cut properly, repaint that area so it doesn't rust and do a clean job with the overfenders. Shine rear over fenders (ASM replicas) are cheap and easy to add on.If you get carbon fiber ones you don't even have to worry about painting it as long as you like the two tone look.

Rear quarter panels cut
Overfenders bolted on 
Prices:

Wheels - $2000-$3000
Tires - $1500-$1600 (your first set)
Shine rear over fenders - $200 (FRP), $275 (Carbon fiber)

Brakes

Stock brakes are fine but I'd swap out the brake compound with something a bit more aggressive since you've got so much more grip now. I use Hawk HP+ pads. Optionally while you're at it, go put in some stainless braided lines for performance and safety.

Prices: 

Hawk HP+ brake pads: $120
Stainless braided lines $100

Interior

You really don't need to do anything here but I'd recommend replacing at least the driver seat with a full on bucket racing seat and rails. BSP cars on Hoosiers generate lots of lateral grip and change directions like nobody's business so you'll want something to keep you in place. I use Recaro Pole Position seats with Ballade Sports rails. You can certainly find cheaper seats and rails. Find whatever works for you.

Prices:

Bucket Seat: $300-800
Rails: $100-300

Conclusion

First off, all the prices I've listed above are rough estimates. Unless I mention otherwise they are for new parts so money can be saved by buying used where appropriate. Also, with the engine or transmission swap, if you start off with a good engine and transmission you can also sell the old engine or transmission to recoup some of the cost after you do the swap. I'm also not factoring any labor costs in any of these. If you're not mechanically skilled enough to do these yourself you will have to factor in costs of paying someone else to do it (or have really good friends that will help you do it).

More importantly, I wanted to note that almost everything I've listed above is something you'd do to prep a STR S2000. The major differences are the transmission and steering rack swap (assuming AP2 starting point), cutting/pulling fenders, and adding wide wheels and tires. Once you've committed to widening the car, I'd say with the stuff I've listed above, a budget BSP S2000 build is only about $5000 more than a STR build. However, if you have a pristine S2000 in STR trim, I bet you could sell that STR S2000 for good money, buy a less perfect chassis S2000 and build the budget BSP S2000 for the same price.

Frequently Asked Questions


How much more would I have to do to be a fully prepped BSP S2000 after doing this?


If you really want to go the distance and do a full build to the letter of the rules, you can also do the following:
  • Lightweight battery
  • Lightweight brakes
  • Remove the AC and radio
  • Remove the soft top and replace with a CR Tonneau cover to save weight
  • Change the passenger seat to save a bit more weight
  • Switch to a larger intake manifold and throttle body, add higher flowing injectors and fuel pump and retune to add about 10 hp and 10ft-lb of torque across the entire power band
  • You can also tune the car for E85 and make an additional 10hp and 10ft-lb of torque on top of the gains of a bigger intake manifold and throttle body
  • Add a front and rear spoiler
As you can see you're not really adding a ton of additional power so the return for the power mod investment is rather small so a lot of the mods are more for reducing weight.

You say you don't need all this stuff but you've got tons of stuff on Bumblestook, why?


To be honest, the answer is just "because I can". Mostly it was because at the time I moved to BSP, there were less than a handful of us building for this class and there wasn't a lot of data so lots of money was spent on trial and error and R&D. For the most part, very few things actually made a difference but I had already spent the money so the mods are staying on the car. If I had known then what I know now, I could've easily saved a significant amount of time and money.

STR is so much fun, why would I bother moving to BSP?


As a S2000 owner, most of my S2000 racing buddies run in STR. It's popular with lots of competitors and is certainly a lot of fun. It's so much fun that my 2nd S2000 is prepped for STR. That being said, the main draw for STR is the sheer number of competitors and while I have fun driving a STR S2000, nothing is even remotely comparable to driving a BSP S2000. I race for the competition but this is a serious hobby I do because it's pure fun and Bumblestook in BSP trim gives me more "smiles per second" than anything else I care to drive. Once you've driven a BSP S2000, you simply can't go back. Watching people's disbelief in the ridiculous times you can set in one of these just takes fun and enjoyment to a whole new level. 

BSP S2000s break more easily than STR S2000s though. I'm afraid of that!


I'm going into year 4 of campaigning Bumblestook nationally. In those years I've only actually broken one thing, the differential. The other "failures" I've had were mechanical issues where bolts weren't tightened down properly. My STR friends have had similar failures so I don't really think that's a valid argument. Things can break when you go racing. BSP S2000s don't brake anymore than STR ones do.

Ok so I can maybe build a BSP S2000 for the price of a super clean STR S2000 and maybe I won't break any more frequently than STR, it's still more expensive because Hoosiers don't last long


Hoosier has vastly improved the longetivity of their tires. On good surfaces, you're able to get almost as many decently competitive runs out of A7s as you are from the top tier competition street tires. At the end of 2015, to "kill" my old 140 run tires, I had 4 drivers take my car out for almost 10 runs each and we were still able to set FTD (http://bumblestook.blogspot.com/2015/10/ending-season-on-high-note.html) and the tires still have life in them if I wanted to use them for local events today. Also, while we really don't have a "spec tire", almost everyone in street prepared runs Hoosiers making tire selection easy. The street tire guys are constantly testing and trying different new street tire compounds. Many of my STR friends have more sets of wheels and tires than I do for my BSP car.

Are S2000s even competitive in BSP?


Since the S2000 was added to BSP in 2012, a S2000 has won the national championship 3 of the 4 years so far. I'd say it can be capable especially with a good driver wheeling it.

Don't you have to tow a BSP car to every event? 


Having a trailer and towing a BSP car to events is definitely nice mostly so I don't have to change wheels when I get there but a build like this is fully streetable. In fact, my friend Dave Roberts from the Kentucky region drives his BSP S2000 to events all the time. There are a few options if you don't want to or can't tow. First, you can add a removable hitch from Chase Race and tow a tire trailer which is what Dave does. An even easier method is if you can find a codriver, have him/her bring the race wheels with them and you drive there on street tires and swap wheels on site. For street tires, I think Bridgestone RE-71Rs are a great and can easily double as a good rain competition tire instead of spending big money on Hoosier wets so you can kill two birds with one Stone (pun intended).

Final Thoughts


Street Prepared is a 50% builder, 50% driver class. If you enjoy building and tinkering with your car, BSP offers many allowances within the class rules to do fun modifications without having to have super deep pockets that you'd need if you were moving to a Prepared or Street Modified class. The cars are fun and when built right, no less reliable than their Street Touring counterparts and you are guaranteed to have a grin from ear to ear after each and every run. Don't be afraid, life's too short, build your BSP S2000 because you haven't quite autocrossed until you've driven one.

Enjoy your BSP S2000! Try not to giggle like a school girl
with all that new found grip and awesomeness.

Sunday, April 17, 2016

NNJR PCA - Taking the Top Spots

Today Hez and I took out Bumblestook for the first time this season. We had tons of OPR (other people's rubber) from Nationals all over the tires, the front brakes were brand new and needed to be bed in and I wanted to see how the new seat rails would hold up. This was effectively a good shake down event for her in preparation for the DC ProSolo in a month.

NNJR PCA - 4/17/2016
Photo Credit: Perry Aidelbaum (autox4u.com)
Getting back in the driver seat of Bumblestook was like putting on your favorite jeans. Everything just fits and works just right. On my first run, I went hard on the brakes everywhere both to get the brakes sorted and to help scrub off the OPR. That was a bit too effective as I got back to grid with some smoke coming off the front brakes. I presume this is just the residual oil burning off. After that run they were fine and biting extremely hard. I had almost forgotten how incredible she is to drive. She just works and does everything right! Her ability to change directions so quickly is kind of mind boggling after having not driven since the end of last year.

Hez putting on the freshly cleaned wheels and competition rubber
4/17/2016
By the end of our morning runs, all the OPR had been scrubbed off. She was feeling absolutely perfect and in the afternoon we were going to lay down our real times. I was trailing Hez by a second but on my first afternoon run I was able to find some time and close the gap a little, Hez responded by dropping his times as well and we kept doing this, pushing each other to drive harder, with every run. On my last run I was sitting about half a second from Hez time when he pulled flier and masterfully strung the corners together just right to find another 0.7 seconds to kill my time by a hefty 1.2 seconds and be the only car to break in the 49s. The official results have both of our fastest runs marked with a cone but we watched each others runs and saw no cones hit or workers running so I think that's a mistake. Either way, even our second fastest times were good enough to secure the top 2 raw times overall so the results don't change.

Getting ready to run - 4/17/2016
The seats now feel absolutely solid and despite having some doubts about having the seat fully upright bringing us closer to the wheel, both Hez and I felt that it actually gave us better control over the steering so we'll probably leave it like this for now. I had initially thought about reclining it a tad but this may be the faster setting. Overall this was a very successful event and most importantly we had loads of fun on the most perfect Spring day to be racing. All systems are go on Bumblestook and she's ready for battle. It feels so good to be back driving her. I know she's been anxious to show her why she's the #1 car in the team and boy did she deliver in spades today.

NNJR PCA - Meadowlands, NJ - 4/17/2016

Saturday, March 26, 2016

Faster Car, Slower Driver

Today 175 drivers showed up for the first NNJR SCCA autocross for the 2016 racing season. This is a new record for attendees at a local event for the club and they did a fantastic job getting us all 5 runs and still be out by 4pm so first and foremost, kudos to the region for being so efficient. The day started out with the 2015 awards getting handed out. Hez picked up his NNJR SCCA 2015 Pro Class Champion trophy driving Bumblestook so big congrats to Hez. I think if he had driven Bumblestook all year he might have been in the running for driver of the year.

Hezron Laluces - NNJR SCCA 2015 Pro Class Champion
Since Hez had to leave early, he ran in heat 3 instead of heat 4 with the rest of STR. This unfortunately meant I had to try and tune the suspension for him without actually driving the car. To make matters worse, I got Lupa washed after the Metro NY PCA event two weeks ago and forgot to tell them not to put tire shine on my race tires. Needless to say this made for a rather exciting first run with a massive (seemingly never ending) spin almost right out of the gate.

NNJR SCCA Autox - 3/26/2016
After a couple of runs, the tire shine had scuffed off the tread, heat was in the tires, and we were able to start to tune the suspension. Based on Hez's feedback, I ended up decreasing rear compression by 1 click, increasing rear rebound by 1 click and we settled for a final tire pressure of 29 psi front, 27 psi rear hot. This allowed better power delivery to the rear coming out of a corner and Hez put in his fast time on his last run. Unfortunately, because I was turning knobs, he really only had his last run to get a decent time in. If he had started on this setup, I think he might have easily been able to find more time out there.

NNJR SCCA Autox - 3/26/2016

When  I drove the car in heat 4, she was good to go and I made no further changes. I think we're definitely very close to where she needs to be. She has very good turn in response, transition speed was good and stable but there's still a slight bit of nervousness in high speed sweepers mid corner so I may try to dial down the rear bar next event. Overall I'm very happy with how she's responding to the off season changes but I'd be lying if I didn't say I wasn't disappointed in my driving.

To be a fast driver you have to commit to every corner without hesitation and I was truly struggling with that today. For various reasons I've been too spoiled driving Bumblestook on Hoosiers that I've become very uncomfortable with the slip angle of street tires. On top of that I find myself second guessing every brake and turn in point causing me to instinctively get off throttle and lose time left and right. I'll have to fix this ASAP if I intend to at least try to be competitive this year.

Overall, I'd say Lupa has good pace but I just can't drive her to that pace. Hopefully I can shake this lack of confidence soon. In the meantime, I'm sure Hez will be able to put up a fight at the next event.

Friday, March 18, 2016

Ready for 2016

Today I brought Bumblestook out for the first time since putting her away last season for hibernation. We identified some important fixes that needed to happen before the season started so I took a day off to bring her to SJF Performance to get these taken care of. The only issue I ran into after being parked for a few months was having to pump the clutch pedal a few times before the clutch would engage. This isn't uncommon for cars that sit for long periods of time but the clutch fluid is also a bit dirty so we'll probably flush it next time. It's working just fine for now.

Bumblestook sees sunlight for the first time in 2016 - 3/18/2016
First and foremost, we had to address the brake issues. At the end of last season, we realized the noise coming from the front brakes was from the brakes being worn so over the winter I picked up a new pair of rotors and Hawk HP+ pads for the Wilwood kit. For future reference, the part numbers I need are Wilwood 160-2894 and 160-2895 and Hawk HB100 N.480 HP Plus pads.

New rotors arrived - 1/22/2016
New front pads arrived - 1/22/2016
When SJF got the rotor off, we got a chance to look at the pads and they were more than worn, they were gone and I was braking using only the backing plate. Makes me wonder if Hez and I even had brakes during Nationals. I think going forward, since pads are pretty cheap (or free if you win Hawk contingency), we'll just replace them at the end of each season.

Old pad (left), new pad (right) - 3/18/2016
The old rotor hats were then transferred over to the new rotors. SJF made sure that all the threads were clean of any residual Loctite and applied new red Loctite and made sure each rotor bolt was torqued to 13 ft-lb.

New rotors and pads installed - 3/18/2016
The brake fluid still looked clean (it's only been about 400 miles since my last brake flush) and the pedal feel was still good so we opted to skip flushing the brake fluid for now. I'll see how she feels at upcoming events and see if we should bleed it but I think we're good. While SJF was working on the brakes, I tried to be productive myself by fixing the wiring on the trailer that gave me so much grief on our way Nebraska last year. Gone are the quick connects. All the wires are now soldered and heat shrink wrapped for reliability and less clutter.

Trailer wiring cleaned up - 3/18/2016
Next thing we tackled were the seats. The Buddy Club super low down rails have been on Bumblestook since 2012 and were starting to show some serious wear. I'd often find my seats to have a lot of play in them. This is not a good thing on a car that generates a lot of grip like a BSP car. Over the winter I ordered Ballade Sports seat rails instead. These are much better constructed and have a more solid feel to it.

Ballade Sport Seat Rails/Sliders - 1/22/2016
Installation was fairly straight forward for the driver side. All the holes lined up just right and at the widest setting, fit the Recaro Pole Position seats just fine. The passenger side was  a different story. They did create an opening in the seat base plate for the floor hump on the passenger side but as you can see in the image above the seat adjuster bar is still flat. This actually hits the floor hump making it impossible to install with the adjuster bar on. SJF quickly though up a solution of cutting the adjustment bar and rewelding it to go around the hump and it worked perfectly.

SJF modified passenger seat adjustment bar - 3/18/2016
SJF modified bar installed. Clears the hump cutout on the right - 3/18/2016
Seats reinstalled on the new rails - 3/18/2016
Side mounts - 3/18/2016
On the general maintenance front, we took off the cover for custom plenum Evans Tuning created for the ITBs to give them a close look and inspect for any bolts the might have started to back off. Everything looked good but I think my intake filter needs a good spray of fresh K&N oil as the filter started to look on the dry side. Engine, transmission and diff fluids were also flushed and replaced.

ITBs still looking healthy - 3/18/2016
Fresh fluids getting pumped in - 3/18/2016
Last but not least, we also took the snow tires off the Touareg and put back the good old summer tire/wheel setup. Bumblestook is now fully race ready for the 2016 race season.

Sunday, March 13, 2016

Shaking Off the Cobwebs

I wasn't expecting to run Lupa until next weekend but Mark reminded me that the Metro NY Porsche Club was running this weekend at Tobay Beach and with a forecast of 60F and sunny, it was an opportunity I couldn't pass up. Despite losing an hour of sleep due to the daylight savings time change, Mark and I were up before sunrise to get there just as the sun was rising over Ocean Parkway. We didn't really have to get there that early but from past experience, everyone is always a bit sluggish during the first event of the season so we always give ourselves some buffer to avoid having to rush.

Metro NY PCA - Tobay Beach - 3/13/2016
Tobay Beach isn't a particularly large lot so the course was the usual slalom/offsets up, turnaround sweeper followed by a slalom/offsets back. The Porsche club always finds a way to make this particularly difficult though with narrow gates and 30% smaller cones that has always messed up visuals for me. Since I don't get to drive that much anymore, I find determining how far I am from the cones difficult even with normal sized cones so the smaller cones present an even greater challenge for me. I think I got one clean run the entire day haha. I wasn't concerned about that though since my main objective for today was to start working on a baseline setting to make her feel well balanced and predictable.

Porsche club baby cones - 3/13/2016
Without knowing how Lupa would respond to the new shock valving, I set all the knobs to the middle setting, front bar at 5/6 and rear bar at full soft, tire pressures 30psi all around and did my first few runs. It took a few runs to get heat in the tires enough to actually start making changes. At first, the front wasn't biting much so I lowered front compression significantly and increased the rebound a little to get the nose down and I was able to get the turn in I wanted. In the turnaround sweeper, I noticed the balance was slightly off so I raised the rear bar to 2/7 and that was enough to get her the work well getting power down through the sweeper without much drama. The rear was also bouncing back a bit too quickly so I dialed the rebound up a bit in the rear too which made the damping just right.

In grid getting ready to run - 3/13/2016
Tobay isn't really the kind of lot you want to be doing lots of suspension tuning on since the grip level doesn't really mirror any location we'd run a big event on but I'm generally happy with the baseline I set up from today. She's neutral in the sweepers allowing you to get fairly aggressive while powering through it and still being easy to catch if you push the go pedal a bit too hard. I need to tweak turn in and transition speed. She's decently quick and even with my rusty driving, she was putting down respectable times so she has pace but I have a few more suspension adjustments I want to try next week at the Meadowlands and then I think we can have a usable starting point for the season.

MetroNY PCA - Tobay Beach, NY - 3/13/2016

The weather was perfect...in fact the best first season even I've been to in the 10 years I've been in this sport. The sun was up, the temps were cool and there wasn't an overwhelming breeze from the ocean that usually plagues us year after year. I don't think I could've picked a better way to start the season. Most importantly, it just felt great to be out there again pushing our cars to the limit, having fun and seeing friends that I haven't seen all winter. Hopefully we can finish dialing her in during the next few events and be ready for the first big race in DC in May.

Sunday, March 6, 2016

Race Ready for 2016

We completed the final work to get Lupa race ready for the season today. SJF Performance's newer Hunter HawkEye alignment machine was installed and calibrated yesterday so it was time to head over and get Lupa aligned.

First alignment in 2016 - SJF Performance - 3/6/2016
Last year when we aligned her, we had all sorts of problems trying to hit my desired alignment targets. I suspected it was due to some issue with the shocks and sure enough with the fresh shocks in place, we had no such issues anymore.

First alignment in 2016 - SJF Performance - 3/6/2016
Maxing out the front camber, SJF was able to get -3.3 degrees of camber with 0 toe up front. Last year, I ran -2.4 degree in the rear which I felt was too much but the super low ride height made it impossible to get it lower. This year, with a slightly higher ride height, we were able to dial it back down to -2.1 to get better forward traction. To balance this out, I also opted to increase rear toe in from 1/16" (0.06) to 1/8" (0.12) total. SJF was also able to max out the front caster again with a perfectly matched wheel based left and right.

Alignment perfect - SJF Performance - 3/6/2016

Wheelbase - SJF Performance - 3/6/2016

To finish it all off, we also flushed and replaced the engine, transmission and diff fluids. It's now 2 weeks left before the first test event of the year and she's at 100% ready for me to fine tune the suspension settings now that I know everything is fully up to snuff.

Fluid change time - SJF Performance - 3/6/2016