Sunday, July 16, 2023

First Maintenance in the New Garage Setup

After getting the cars back in the newly renovated garage, I couldn't wait to finally put it to practical use. Bumblestook needed an oil change and a once over as part of our pre-track inspection and prep. Doing so on a 4-post lift is so much easier now. I picked up a rolling oil drain from Harbor Freight and my oil changes are now forever changed.



I also bought the low profile 1.5" rubber blocks from QuickJack and modified the quickjacks with roller bearings so i'ts easy to slide around. Now my 4-post lift can even be used when I need to take the wheels off the car.




Maintenance Update:

Mileage: 62,891

- 5.5 quarts Amsoil 10W-30
- 1 new Honda oil filter (15400-PCX-306)

Saturday, July 8, 2023

Steguis Motorsports Garage v2.0

I have pretty average oversized 24x24' 2-car garage. Two years ago when we moved in I did some basic renovations to make the garage usable. I got rid of lally columns and had a LVL beam installed instead to open up the space, coated the floor with polyaspartic coating, fixed the electrical to not be so sketchy, and ordered some cabinets. This served me well but I always wanted more. I wanted to raise the roof to fit lifts and have more indoor space for the fleet. 

Steguis Motorsports Garage v2.0

The problem was that the town allowed a maximum of a 15ft height which is exactly what the height of the garage already was but my maximum interior headroom was only 6.5ft due to all the space taken up by the ceiling trusses. It's hard to get the clearance with a traditional roof so I gave up on the idea for a while until I realized I could do a single pitch roof to get the vertical clearance I needed. 

Pre-construction

Architect drawing 

I worked with Peter Reo, fellow NEDC member, and owner of Elite Estate Holdings as my GC. He got me an architect who figure out how to get me the vertical clearance I needed. The garage would be 14' 4" at the front and 10' at the back which would give me enough slow to handle snow while maximizing internal space. A triple LVL beam would be used inside to support the weight of the roof leaving me with around 12ft of ceiling room around the area where the cars would be. We would also be putting in a 100A subpanel to run enough power for the lifts and anything else I needed in there. 

New framing done for the roof

We ordered the front windows, custom doors and lifts and after about a month or so applied for the building and electrical permits. This would reduce the amount of downtime I'd have. I moved my cars to storage units and put all the stuff I had in the garage into a storage pod in the driveway and then construction began. In one day the whole roof got demoed and the new frame put up. 

Trench for the electrical conduit

Front windows in

In the interior, we fully finished it with double layers of fire resistant drywall sheet to meet code, painted the ceiling black, added LED lights and shelves to reduce the amount of lose items sitting out that didn't fit in the cabinets. 

Drywall in and painted

Siding, roof and gutters done

We then got the high lift doors installed and I was able to unload my pod and put all my stuff back in the garage.

Doors in

Lastly we got the dual Challenger CL4P7 4-post lifts installed, got it all wired up and I was finally able to bring my cars home.

Lifts installed, just need to be wired

Lifts all functional and cars getting driven in

Lastly, I picked up a cheap 50' LED TV so I can watch shows while I'm working in the garage.

TV installed

Overall it took exactly a month from the moment we started demo to completion. Everything seemed to align nicely. Inspections (2 electrical, 3 building) were done and passed easily. Supplies lined up nice and despite some bad weather during construction, it didn't really slow us down much. 


Wednesday, July 5, 2023

Freshly Rebuilt Transmission for Bumblestook

I'm a die hard S2000 fan so when Bumblestook used to be a dedicated autocross competition vehicle I had to get another just so I could drive it around. I sadly sold it 5 years ago to buy my Cayman but I kept one part from it, its original AP2 transmission. I didn't realize it when I bought it but the car had 2nd gear popup and it turns out the VIN was in the range of it as a known issue. At the time, S2000 parts were pretty cheap so I just bought another AP2 transmission and swapped it in and kept the original as a spare until a few months ago when I decided I wanted to put an AP2 transmission back into Bumblestook for the shorter gearing and carbon synchros. The problem was when would I do it if I wanted to minimize downtime. 

Transmission Rebuild

With a garage renovation project underway, I found my perfect timing. I needed to store my car anyway so I dropped it off with Christian (@christian_s2k) along with my spare transmission and I had him take it apart to see what was needed. I knew we had to change the second gearset (1st and 2nd gear) to fix the popup but while he was in there I had him inspect the other gears. Third gear was showing signs of wear as well so I said replace gears 1 through 4 so I'm starting with a known good state along with the bearings and seals. 


Magnetic pickup not looking great

AP1 vs AP2 transmission
Same same but different

I also took this opportunity to change out my clutch line to a Science of Speed stainless line. Obviously had to go with some fresh Amsoil MTF too.



Swap was smooth of course. This car definitely doesn't suffer from stuck bolts from the constant changes. We're heading out to Palmer Motorsports Park next month with S2K Takeover so I can't wait to test this all out.

Ready to roll out

Some more random pictures from the transmission rebuild